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Vacuum hardening Furnaces
Vacuum hardening is a specialized heat treatment process used to enhance the mechanical properties of metallic materials. In this method, the workpiece is placed inside a sealed chamber, from which air and gases are removed, creating a vacuum environment. This absence of air prevents oxidation and contamination of the metal during heating. The workpiece is then heated to a specific temperature, typically above its critical transformation temperature, and held at that temperature for a predetermined time. Afterward, it is rapidly cooled in the vacuum chamber, using various cooling mediums like nitrogen or helium. This rapid quenching results in the formation of a hardened microstructure with improved strength, hardness, and wear resistance. Vacuum hardening is favored for its precision and uniformity, making it suitable for intricate and critical components in aerospace, automotive, and tooling industries. It offers superior control over the hardening process, ensuring consistent and reliable results.
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Plasma nitriding Furnaces
Plasma nitriding is a surface hardening technique used to improve the wear resistance and hardness of metals. In this process, a glow discharge of nitrogen plasma is created in a vacuum chamber, where the metal workpiece is placed. Nitrogen ions penetrate the material's surface, forming a hardened nitride layer, enhancing its durability.
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Sub Zero Treatment
Sub Zero Treatment has all the power to enhance the material properties of your components. Through controlled sub-zero temperatures, we achieve exceptional improvements in hardness, toughness, and wear resistance. Experience components that are not only stronger but also more resilient, capable of outperforming even the toughest challenges.
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Shot Blasting
Shot Blasting is sleeves rolled up for efficiently clean and prepare surfaces for various applications. Our process involves propelling high-speed abrasive particles onto the surface, effectively removing rust, scale, paint, and other contaminants. Experience surfaces that are immaculately clean and ready for further treatment or coating.
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Metallurgy Lab
At Unitherm Engineers Limited, we take quality assurance earnestly, and our Metallurgy Labs in all three plants are at the forefront of ensuring the highest standards in heat treatment processes. Armed with testing equipment, our labs play a crucial role in monitoring and measuring metallurgical parameters precisely as per customer specifications.
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SCADA System
All our heat treatment furnaces at all the locations are integrated with industrial control system SCADA (Supervisory Control And Data Acquisition). SCADA is most advanced state-of-the-art control system allowing real-time heat treatment cycle monitoring by process engineers helping keep process within defined limits. Apart from legacy controllers Yokogawa, Eurotherm, Siemens, most of our facilities have started using automatic visual controllers from Stange Elektronik, GmbH, Germany.